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A high-shear granulator consists of a cylindrical or conical mixing bowl, a three-blades a chopper, an auxiliary chopper, a motor to drive the blades and a discharge pot. By either circulating hot or cool liquid or steam through the jacket, the mixing bowl is jacketed for heating or cooling the contents of the bowl as the case may be. The high-shear wet granulation process using high-shear granulator can be divided into 5 stages and they included :-* Internal and External surfaces of mixing Bowl, Mixing bowl Cover, Impeller, Granulator, and discharge chute constructed in SS 304/316L* Numatic Operated Lid Lifting* Parts easy to dismantle, clean and re-assemble* Pneumatics pre-tubed* Gaskets of Teflon / Silicon* Bowl surface finish of 0.3RA (Inside / Outside)* ATEX Complaint option availble* Customized capacities available* Capacity 5 Liter to 750 Liter
High-Shear Mixer Granulator - ( RMG )
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Ribbon Mixers are a specific type of powder blenders that consist of 2 parts mounted on a central shaft. The mixing often consists of inner and outer helical ribbons that are designed to move material both inwards and outwards. Ribbon blenders get there name from the ribbon agitator that makes up part of their design. A U-Shaped horizontal trough makes up the rest of the structure of a ribbon blender. The ribbon agitator within the blenders is made up of a set of inner and outer helical blades.* Blending of a large number of dry solids.* Drying of powdered mateirlas suitable for wet phase mixing.* Mixing of drugs, cosmetics, and various chemicals.* Dry blending of capsule ingredients.* Lubrications of dry granules and pellets in large quantities.* Coating of solid particles with liquids to produce a suitable formulation.* Capacity - 10Kg to 5000Kg
Ribbon Mixer Blender
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Paddle type Mixer or Paddle Blender ensure mixing of powder with liquid substances homogeneously. Also known as Maxx Mixer Machine, it is widely uses in mixing pharmaceutical tablet granulation powder. Apart from it also uses for food ingredients mixing, chemical powder mixing and cosmetic paste mixing operations. Machine having two variants which included single shaft paddle mixer and double shaft paddle mixer. Suppose if you are looking for mixer that can use for mixing dry and wet materials, then paddle shaft agitator is best choice to go for. Agitator uses for blending liquids and sludges with dry solids.* Fast, even liquid addition and coating by spraying system* Available in capacity 50 kg to 4000 kg Model* Minimal heat generated due to internal friction & High particle movement.* Paddle agitator for center discharge.* Inner & Outer paddles on the triple action multi-zone rotor.* High speed stirrer up to 60 RPM.
Paddle Mixer Blender
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The sigma mixer extruder contains a set of kneading blades and one or two extrusion screws that are contra-rotating. In a w-shaped trough, the blades are positioned on a horizontal axis. One or two extrusion screws are below the blades in a separate cavity.The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a separate cavity is the discharge screw.* Low mixing time approx, 15% less time* Eliminates the manual task of scraping out sticky/tacky materials.* Eliminates operator exposure to materials of elevated temperatures or of a toxic nature, thereby improving plant safety.* Speed variation of the extrusion screw allows adjustment of the product flow, depending on the viscosity.* Sigma Capacity - 10 Liter to 2500 Liter
Sigma Mixer Kneader and Extruder
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The name
Octagonal Blender
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Mixing is one of the most common pharmaceutical operations. It is difficult to find a pharmaceutical product in which mixing is not done at one stage or the other during its manufacturing. Double Cone Blender is one of the commonly used equipment for mixing ingredients. Widely used in the pharmaceutical and cosmetic industry, Double cone blender versions are used for mixing of fragile homogenous particles of dry powdered and granules of different sizes and forms. The cone form of the Version enables uniform combination with automated ejection with higher efficiency and a stainless steel body.* The Double Cone Blender design is most ofter used for the intimate dry blending of free flowing solids.* The Solids being blended in thses units can vary in bluk density and in the percentages of the total mixture.* Material being blended are constantly being intermixed as the Double Cone Rotates.* Capacity - 25 Liter to 2500 Liter
Double Cone Blender
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Container Tumbler Blender is a single step dust-free transfer system to intermix the powders in a homogeneous form in the production of tablets and capsules in formulation plants. With better mixing property and an IBC Bin advantage, it can be inclined at an angle of 15 degrees to 20-degree angles, giving an easy uplift for easy rotation of the blender.* Interchangeable different capacity IBC Bin can be used on same machine use for mixing.* This is a closed and contained system where by a single step transfer material from container of the conta blender is transferred to the tablet press hopper.* In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending.* Totally dust free * Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment.* Capacity - 50 Liter to 2000 Liter
Conta Bin-Container Tumbler Blender
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A Continuous mixer is a large piece of industrial equipment used to blend different ingredients together. It may be used in a variety of different industries, including food production, chemical manufacturing, pharmaceutical testing and manufacturing and plastic/composite production. A mixer (as of asphalt) into which the ingredients of the mix are introduced continuously are mixed as they pass through the mixer, and are then discharge in a continuous operation, opposed to batch mixer.* Lower size of the mixing vessel for a same production level* Less segregation risk due to the absence of handling operations, such as filling and emptying* Lower running costs.* Better definition of mixture homogeneity, at the outlet of the apparatus.* Capacity - 25 Kg to 2000 Kg.
Continuous Mixer
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One of the most Equipments in this category, V cone blender adjuster or twin shell adjuster comes with two hallow cylindrical shells wielded at an Engle of 75 degree of 90 degree. The equipment is mostly used when there is a need of precise formulation of powder and granules mixing & lubricating. The containers having the
'V' Shape Blender
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The mass mixer is designed for uniformly mixing of dry and wet material and specially suitable for powder of pharmaceutical, food, herbals, Agro, chemicals & chemicals. The mass mixer consist of a rigid fabricated structure motor, gear box, mixing drum, stirrer and tilting device, specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum, the material under mixing process can be monitoring through acrylic dust cover and its control dusting and contaminations. The tilting device is provided to make easy the unloading of the material and easy cleaning of the mixing drum.* Availbale in working capacity of 5 Liters - 1000 Liters* Avaible in all grades of stainless steel, carbon steel and special alloy steels.* Stainless steel surfaces are polished to desired stanadard. All enterior non-stainless surfaces are painted with enamel paint.* Paddle agitator for center discharge.* Blender is mounted on supports providing adequate discharge clearance.
Mass Mixer
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Planetary mixers are an ideal mixer for the products of different viscosities, densities, shapes & proportions. The major uses includes the production of latexes, dispersion & micro dispersion of chemicals, explosive & agricultural pesticide formulations. It is suitable for mixing / blending powders as well as through mixing of ointments, creams, lotions, toothpaste, resins, slurries, ceramics, colors, pigment, rubber & other compounds.* Provision to mix products under vacuum for de-aeration purpose.* Top drive & agitator assembly can be lifted & lowered by motorized as well as hydraulic systems.* Teflon scrapers are provided to avoid localized heating or cooling & ensure uniform mixing.* A smaller version of planetary mixer is provided with a manual lifting arrangement for the bowl instead of top drive & agitator assembly.* Capacity - Capacity - 3 Liter to 2500 Liter
Planetary Mixers
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The conical mixer can be equipped with a high speed rotor for liquid addition or de-lumping product. Rotating up to 20m/s, this rotor creates vortex effect and injects the liquid through the paddles directly in the product resulting in an excellent dispersion or coating. By spraying the liquid in the mass itself in a vortex, we avoid over-moistening or particles and risk of sticking phenomena on the vessels. This intensifier can replace several lump breakers.* Gentle mixing of free flowing and segregative powders, pastes and liquids.* Addition of liquids of powders by means of spray nozzle or intensifier.* Intensive dispersion of liquids and solids by means of the intensifier.* Granulation by moisture addition.* Heating and cooling* Drying by means of heat input in combination with vacuum and possible liquid recovery.* Capacity - Capacity 50Kg to 1000Kg.
Conical Screw Mixer
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Fluidized bed dryer (also called fluid bed dryer) is a kind of equipment used extensively in the pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules. The equipment works on a principle of fluidization of the feed material. A continuous fluid-bed system is a machine is which a continuous flow of
Fluid Bed Dryer - FBD (cGMP Model)
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Chemicals and pharmaceuticals are two industries where tray dryers are used. Tray dryer are well suited to drying sticky material, granular mass or crystallized materials, precipitates, and pastes. Agricultural drying has been made possible with its simple design and capacity to dry large quantities of products. Tray Drying refers to dehydrating small pieces of produce by exposing them to a source of hot dry air or to the sun until dry enough to store at ambient temperature with minimal spoilage.* Capacity - 6 tray to 192 tray* Fan & Motr - According to models doors are provided with smooth moving hinges, latch catch & sealing gaskets. Well balanced large propeller type fan (S) fitted inside the chamber with suitable shaft & dual bearing with electric motor (S) drive.* Heaters -
Tray Dryer (cGMP Model)
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Roto Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. It is very economical by total solvent recovery. The roto cone vacuum dryer is equipment used in drying or products that are damaged by high temperature and materials having special characteristics such a easily oxidized, strong irritants, poisonous dust and volatile components. The machine is also designed to release a product that is completely powdered and lump free.* Drying time reduces and eliminates need of re-drying of lumps* N@ pulse jet dust filter provided for better operational efficiency of products.* Discharge valve with Quick openable for direct packing of dry products into bags or drums.* Best suitable to process crystalline or amorhous powders which prone for lumps.* cGMP construction with safety railing to avoid personnel injury. Available from 100 liter to 5000 Liter gross capacity.
Rotocone Vacuum Dryer- (RCVD) (cGMP Mo
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The Paddle Vacuum Mixer Dryer is Suitable for mixing and drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. It is used for raw materials drying and mixing powder or granules of Pharmaceutical Materials, Crystalline, Insecticides, Pesticides, and Food Industry and heat sensitive products.* Continuous rotation of ribbon blade, material will make continuous movement motion in the container and reach to uniform mixing and drying at low temperature.* Dust free Operation.* High Vacuum Operation* Fast and Uniform homogeneous mixing & draying at low temperature.* Solvent Recovery* Continues vacuum maintain during process.* Very low value of final moisture even at low drying temperatures.* Peddle mixer capacity - 100 liter - 1000 liter.
Paddle Vacuum Mixer Dryer (cGMP Model)
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The vacuum shelf dryer is basically a tray dryer working under vacuum conditions. Its use vacuum to pump air and humidity out from the closed heat chamber due to vacuum making the chamber on the vacuum state thus increased drying rate greatly and saved energy. The boiling point of the material to be brought down for drying and the entire system is in closed loops so, no contamination occurs. The evaporation's evolved during the drying process is cooled down through a connected condenser and collected in receiver.* Vacuumize shelves drying on low temparature system for high toxic. Hygroscopic & heat sensitive materials.* Vacuumize closed system can be with condenser, Receiver for solvent recovery.* Very low value of final moisture even at low drying temperatures.* Safety Features :- Vacuum relief valve, Safety pressure relief valve, Temperature Controller & Overload protection.* Option for heating media can be steam / hot water / hot thermic fluid.* Capacity - 6 trays to 96 trays.
Vacuum Shelf Tray Dryer (cGMP Model)
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Agitated vacuum drying is an efficient method for removing volatile components from plastics, ceramics, metals, specially chemicals and other products. Due to the reduced pressure within the dryer, the liquid's boiling point is lower than in atmospheric conditions and drying can proceed at lower temperature. The entire drying chamber is well machined to bring about a avoiding localized overheating. The leak-proof front opening door ensures easy cleaning of the entire chambers.* Capacity - 5 Liters to 5000 Liters chamber volume.* The top-loading and bottom unloading facility provides for easy charging and discharging of the material.* The cyclonic trap prevents the fine dust of the dry material from flying into the vapor condeser.* The Condenser and the condensate collection tank prevent the vapors from entering the vacuum pump.
Agitated Vacuum Dryer (cGMP Model)
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Agitated Nutsche Filter / Dryer (ANFD) technology is particularly suited to meet the stringent requirements of the pharmaceutical and fine chemicals industry for solids washing separation & Drying, in the most challenging process conditions. Agitated Filters and dryers, combined filter-dryers are designed to remove the residual liquids phase from the cake by performing the filtering and drying operations in the same vessel. Agitator Filters are suitable for filtration of liquids with a high solid content. The liquid is separated mechanically using a permeable layer/filter medium under vacuum or pressure.* A special height-adjustable agitator design improvises the degree of filtration.* Effectiveness and Enables the mechanical discharge of the solid.* It can effectively perform the separation of solid matter from a liquid under pressure* Or Vacuum, in a closed system* A special height-adjustable agitator design improvises the degree of filtration effectiveness and enables the mechanical discharge of the solid.
Agitated Nutsche Filter Dryer (ANFD) (
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Umbrella Infrared Dryer its kinds for the open / outdoor heating / drying application, the main advantages of the Umbrella type Infrared dryer is its Umbrella structure which enables the Infrared waves to direct on the material under the process. The Umbrella is designed with such material that it should not absorb the Infrared waves emitted by the Infrared emitter place under the Umbrella Structure.* Highly efficient in converting electrical energy into heat for electrical IR.* Greater rate of heat transfer.* Compact in Size.* Heats only the object without heating the environment.* Easy to zone for uniform heating of the product.* Faster responses to changing process conditions.* Umbrella of the Infrared Umbrella Dryer works as direct to the Infrared waves.
Infrared Dryer (IR Dryer) (cGMP Model)
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Cone milling is one of the most common methods of milling in the pharmaceutical, food, chemical and associated industries. They are typically used for size Reducation and deagglomeration or depumping or powders & granules. Generally used for reducing material to a particle size as low as 180um, (80 mesh) a cone mill produce's less dust & heat than alternative forms of milling. The gentle grinding action & quick discharge of correctly sized particles ensure tight particle size distribution (PSDs) are achieved.
Cone Mill
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Multi Mill is self contained portable unit useful for high speed granulating, pulverizing, mixing, shredding and chopping of wide range of wet and dry materials without special attachments. Desired output of product depends on wide range of model selection which varies through direct driven, belt driven, perforated screen size and motor HP. Multi Mill is widely used in pharmaceutical industries, food industries, R&D purpose, pharmacy colleges for education purpose etc...
Multi Mill
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Vibro Sifter is a revolving vibrational sifting system designed to provide sorting, scale and scoring procedure for all applications in the medicinal, chemical, food and cement industries. And so, when you need separating, scalping and grading during processing, then this is the total equipment you require, Pharmaceutical Vibro Sifter is used to separate mass composition of solids, liquid from solid and grading the material as per particles size. It is a type of pharmaceutical machine used for separation of pharmaceutical solids or liquids. A Vibro sifter machine consists of a screen / mesh placed on the base plate.
Ultrasonic Vibro Shifter
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The electronic ultrasonic generator is a power supply. It transforms AC electrical energy from a power source such as a wall outlet, to electrical energy appropriate for energizing a transducer at an ultrasonic frequency. In other words, the ultrasonic generator sends high-voltage electrical pulses to the transducer. The method to detect the transducer frequency is simply to use impedance analyzer. If you do not have the impedance Analyzer (expensive device), use function generator and remove the transducer connection.
Ultrasonic Generator
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Comminuting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc. Communiting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc. The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening.* Fitted on castor wheels for easy mobility.* Wide range of sieve of perforated and wire-mesh.* Easy and simple to change knife to impact forword vice-versa by reversible chamber.* Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber.* High speed milling, granulating, pulverizing, mixing & size Reducation of wet & dry material.
Communiting Mill (cGMP Model)
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Oscillating granulator is used for gentle homogenization, size Reducation, grading and sieving of dry, sensitive powders and granules in pharmaceutical, chemical and food industries. Oscillating granulator has one rotor with fie edges, which oscillate on horizontal axis at about 180 per minutes. There is one half round sieve mounted at the bottom of the rotor. Product is charged from the top through in feed hopper and material falls on the rotor lades.* Uniformly granulation & fewer fines of wet material and dry materials* Rotor move oscillating motion with 180 stroke per minute.* Easy to operate: move, clean, convenient.* An Inline granulation & user friendly* Zero dusting & maintenance free.* Flame proof motor and Push Button Station.* Inline granulation with Roll compactor & Tipper with FBD Bowl.* Limit switch at charging hopper & over load relay protection.
Oscillating Granulator (cGMP Model)
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A tablet press or a pill press machine is a mechanical device that is used to manufacture tablets by compressing the powder. The tablets, hence produced, are of uniform size & weight. These machines have the competency to manufacturer a variety of tablets for multiple industries, ranging from pharmaceuticals and nutraceuticals to industrial pellets and cosmetics.The single rotary tablet press machine is a highly compatible machine and is extensively used in industries like-pharmaceutical, food, etc. It is designed for small batch production. The hopper capacity of the machine is 4 Liters and the number of stations varies from 9 to 23. Main pressure and pre-pressure of single rotary tablet press machine can be altered. Both values depend on the size of the compress and the filling depth. They also depend on the physical specification of the material that is used for compression.
Single Rotary Tablet Press Machine
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The double-sided rotary tablet press machine is designed to facilitate this process. A double rotary tableting machine is used to produce definite and simple tablets from powdered material. It is a very much widely used machine in various sectors like Pharmaceutical, Herbal medicine producing industry, Ceramics, and other industries that are related to this industry. A double rotary tableting machine is designed to work efficiently, the machine compresses the tablets with maximum cleanliness and accessibility. Therefore this simplifies the maintenance of the Rotary compression machine. Any machine operator can easily operate the Double rotary tableting machine. There is no much hassle in its operations.
Double Rotary Tableting Machine
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Suitable for Visual Inspection of Tablets from both the sides Design is cGMP - All Product contact parts AISI 316 & non-contact parts AISI 304 <<The output always depends upon tablet size and operator skill <<Easily movable and easy to dismantle for cleaning <<The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive <<Tablet Inspection is suitable for visual inspection of tablets from both sides. An electronic regular can regulate the speed of feeding of the tablet. The tablets are inspected on one side and automatically get reversed and travel on a lower belt for inspection on the tablet's other side. The rejected tablets are removed by hand and passed tablets are routed to a container through a magnetic chute to hold any foreign/steel particulate. Inspection Belt Units are specially designed with Stainless Steel grade 304 and are equipped with Food Grade PVC endless belt.
Tablet Inspection Belt
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Pharmaceutical metal detector systems facilitate quality control by monitoring for the presence of ferrous and other metallic contaminants in granulated or powder-form dosage forms. Metal detectors are used in food and pharmaceutical industries to detect Metals contamination in products or packets. The metal contamination may occur in food and pharmaceutical products due the presence of metallic pieces or components (vis., fasteners, pins, buds, eroded or corroded metallic parts etc.)* Very high throughput rate.* Superior Detection Capability.* Self-Calibration.* Maximum Configurability.* IQ/OQ documentation package included.* Modern, Rugged User-Friendly interface.* The principle of transmitting a magnetic field and analyzing a return signal form the target and environment.
Tablet Capsule Metal Detector
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Nikul Pharma Fluid Bed Processing involves drying, cooling, agglomeration, granulation and pellets coating of particulate material's its ideal for heat sensitive and non heat sensitive products in pharmaceuticals, Biotech, Nutraceuticals, Chemicals, Foods, Dairy, Confectionery, Agrochemicals, Herbals & Detergents industries :-* Available model 2 Liter to 1200 Liter Working capacity* Single pot technology for mixing, granulating, drying & pellets coating.* Easy mechanism to change from process of granulation to coating.* Wruster Coater-Bottom Spraying system for pellets and Granules coating.* Top spraying system for Granulation* Sophisticated PLC Controls with HMI Touch Screen* Precise flow rate spray system with atomized spray gun and peristatic pump.
Fluidize Bed Granulation & Pellets Coa
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Nikul Pharma Integrated granulation lines as per current Good Manufacturing Practices requirements that product is fully contained during processing to protect operated and environment. Also improved productivity through closed material transfer, automation, increased yields and efficient cleaning procedures.* An integrated granulation line for solid dosages available from 2 Liter to 1200 Liter working capacity.* Closed process technology for grading, mixing, granulating drying, milling, blending & tableting.* Reduced need of cGMP space.* Reduced amount of transfer operations.* Reduced need of operation and operation cost.* Higher yiedl* Better containment for highly potent materials.* Material transfer by vacuum transfer system* Sophisticated PLC Controls with HMI Touch Screen.
Integrated Wet Granulation Line
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Fluidized bed dryer (also called fluid bed dryer) is a kind of equipment used extensively in the pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules. The equipment works on principle of fluidization of the feed materials. A Continuous fluid-bed system is a machine in which a continuous flow of
Automatic Tablet Coating - Autocoater
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Conventional coating machine are used to sugar coat tablets, pellets, pills, candy etc. In for a variety of industries such as pharmaceutical, Confectionery, Foods and others. They are also used for rolling and heating beans and edible nuts or seeds.* Available model 12
Conventional Coating Pan / Pellegrini
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The Tippler-ifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload bowl of fluid bed dryer trough milling to IBC Bin. The IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG, tablet press, blender & blister pack.The IPC Bin is use for handles, stores, transfers and mixes the material dust free and without human touch in pharmaceutical, foods & chemicals.The Pneumatic / Vacuum transfer system is unique dry material transfer system for dust free and avoid to human touch.
Material Conveying System
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Nikul Pharma Equipment has been designed & manufacturing fully automatic Oral Liquid Syrup Manufacturing Plant consisting of sugar Loading system, Sugar Melting Vessels, Basket Filter & Transfer Pump, Syrup Manufacturing Vessels, Inline Homogenizer, Zero Hold Up Filter press, Storage Tank with Stirrer, Interconnecting pipeline, Transfer pumps, Integrated automatic control panel & working platform. Available Capacity is 500 Liter to 5000 Liter per batch size.
Oral Liquid Syrup Manufacturing Plant
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Nikul Pharma Equipment has been designed & manufacturing preparation vessels, Reactor and Storage tank and has consolidated a process as customer needs.* Design compliance with cGMP* Capacity up to 25000 Liter with vertical & Horizontal Design* Atmospheric, Vaccum or Pressure Operation.* Plain, Jacket for heating & cooling.* Mechanicals or Electro polishing of internal surface.* Integrated cleaning in place-CIP & Sterilizing in place -SIP as an Option* Validation protocols & Instrumentation celebration.
Preparation Vessels, Storage Tank
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Nikul Pharma Equipment has been designed & manufacturing different type of Inline Homogenizer, Dispohomo Reactor, Agitator, Stirrer & Colloid Mill and has consolidated process as customer needs,* Design compliance with cGMP* Capacity up to 5000 Liter
Inline Homogenizer/ Dispohomo Reactor
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Multi-Column Distillation plant is based on FINN-AQUA design. It controls of specially designed columns that make optimum use of interstage heat exchange (Multi-effect distillation method) to produce pure pyrogen-free sterile distilled water for injectable as per IP/BP specification.* Design is cGMP - All contact parts AISI 316 & no-contact parts AISI 304.* Capacities avaliable from 50 lts to 2500 lts* Electro polished from inside & outside* PLC based system for automated operation.
Multicolumn Distillation Plant
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Dry heat sterilization is accomplished by the conduction of heat. Heat is absorbed outside surface of the device and is transferred through the entire device till the target temperature is attained. Dry heat kills microorganism by oxidizing molecules.* Design is cGMP - All Contact parts AISI 316 & non - contact parts AISI 304.* The sterilizer is supplied with pressure module with HEPA Filter.* Temperature range of 160*C - 180*C to 250*C / 270*C.* The doors are provided with vertical latch arrangement for proper locking.
Dry Heat Sterilizer
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Pressure vessels are used to transfer the product to the membrane filter under Nitrogen pressure, While sterile filling vessels are used to collect the filtered sterile solution. They Work as holding vessels in the product filling room. They Consist of a Type 316 L Stainless steel.* Design is cGMP-All Contact parts AISI 316 & non-contact parts AISI 304.* Available capacities from 50 liters to 200 liters* Electro polished from inside and outside.
Pressure & Filling Vessels
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As per cGMP requirements it is recommended to use Pure Steam in place of filtered plant steam. This steam is used for all in-situ sterilization of vessels. Piping Distribution systems, Autoclaves, and for humidification of sterile rooms. This will prevent contamination by particulate matter, organics and biological loads like Pyrogen, which is unavoidable in the case of plant (black) steam.* Design is cGMP - All contact parts AISI 316 & non-contact parts AISI 304.* Available capacities from 100 Kg to 500 kg / hr* Reduces scale effects.* No Circulation pumps or spray nozzles required.* PLC based Controls.
Pure Steam Generator
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Nikul Pharma Equipment has been designed & manufacturing fully automatic semi solid manufacturing plants are ideal tools for the pharmaceutical & cosmetic industries for the production of ointment, Cream, lotion, gel ,toothpaste and emulsion & homogenization, Available model 60 liter to 5000 liter working capacity.The fully automatic and semi automatic ointment, Cream, Tooth paste, Gel Shampoo manufacturing plant consisting of :-* Pre determined water phase vessels* Interconnecting pipeline* Pre determined oil, wax and petroleum jelly phase vessel* Vacuum Homogenizer mixer vessels* Transfer pumps (Bump Pumps, Lobe Pump & metering pumps).
Ointment/Cream/Paste Gel Manufacturing
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Tube filling and sealing machine designed for untouched and single machine process. Tube filling machines are manufactured in order to fill ointments, toothpaste and other material in a plastics tube, The tube filters are reliable and accurate filler system that offers clean filling of the tube a optimum speed. The role of tube filler is to measure the parameters for quality filling of tubes.* Design is cGMP - All product contact pris AISI 316 & non-contact paris AISI 304.* Capacities from 35,60,120 tubes per / min* Specially designed no tube no fill mechanism* Extremely accurate filling volume at each pump setting.* Tube changeover from one tube size to another.
Tube Filling and Sealing Machine
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Machines employed for filling of liquids or powders into bottles are called bottle filling machines. The bottle filling machines are the important machines tools for the packaging process in various industries like pharmaceutical, chemical, agriculture, food etc.As the bottles are released into the filling area, a sensor sees the bottles and will automatically begin the filling process by actuating the filling machines, The auto-fill provides a variable fill time settling that can adjusted to provide the amount of time for your filling machine to fill your bottles.* This machine is used to package syrup, milk, water, glycerin, juice wine liquor, and shampoo, lotions, liquids soaps, lubricant oil, motor oil, essential oils, cleaning chemicals and cooking oils also use this filling technology.
Liquid Filling Machine
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Reaction vessels are the heart of a chemical plant where the chemical changing of reactions take place which include condensation, polymerization, etherization hydrolysis, hydration, reeducation, oxidation, hydrogenation etc. at a pressure (up to 30 kgs/cm2) and at temperature ranging - 20*C to + 250*C.* In industry reaction essels are made of unreactive metal alloys with a high melting point such a stainless steel.* In a lobaratory most reaction vessels are made of glass or ceramic since they are inreactive so do not interfere with the reaction taking place and have a high meltiing point so they are not damaged during an exothermic chemical reaction.* In industru reaction vessels are made of unreactive metals.* In a laboratory most reaction vessels are made of glass or ceramic since they are inreactive so do not interfere with the reaction taking place.
Reaction Vessel
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Agitated nutsche filter dryers (ANFD) are a mainstay in fine chemical and pharmaceutical manufacturing. They are multipurpose pieces of specialist equipment with a wide range of industrial applications, but they are primarily used for active pharmaceutical ingredient (API) Filtration following crystallization. The minimum hold up of filtrate in the equipment. Reduced workforce & no manual handling of the product. The agitator moves clockwise, anticlockwise, up and down. This ensures thorough washing and re-slurring of the cake. Toxic and hazardous material can be processed. Product purity maintained. Blending of product possible before discharging. The product can be washed thoroughly and economically with solvents.Complete automation with PLC is avaiblae.* Capacity - 10Ltd to 5000 Ltr* Vacuum or pressure filtration possible* The inert gas atmosphere can be maintained* Minimal contamination of the cake* Very high solvent recovery.
Agitated Nutsche Filter Dryer (ANFD)
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Centrifuges refers to a device that uses its centrifugal forces and separates all the components present in a fluid by spinning that particular fluid at a high speed inside the container as this separates the fluids of various densities from its solid form. It generally works by creating a denser particle and substances that can move towards the Centre in a rotational form. Also, the object which is less dense can be moved and thereby displaced to the Centre of the machines. In size 24
Centrifuge
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The Zero Hold Up Filter press is used for achieving clear filtration quality for high-value liquids. The press has the cake filter aid solids enclosed which is conveniently allows the filtration of toxic, hazardous and explosive liquid Sparkler Filter Press is a filtration machine used to filter liquid in pharmaceutical, chemical, beverage and other industries. Filter Press works on the principle of pressure feeding. Sparkler Filter Press is considered the most efficient filtration machine due to its significant properties.* Design is cGMP - All contact parts AISI 316 & non-contact parts AISI 304.* Complete Filtration process without hold up of unfiltred liquid.* Gives crystal filtration by filtering particles up to 1 micron size.* Flame proof motors and electricals available.
Zero Hold Up Filter Press
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A filter Housing is a casting around filter cartridges or bags or basket. Filter Housings are available in different sizes and styles. The design of filter Housing is dependent on the following factors Flow Rate, Operating Pressure.
Multiple Cartridge Filter Housing
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Tumbler Blender Manufacturer iManufacturer of Conta Bin-Container Tumbler BlendeConta Bin-Container Tumbler Blender Manufacturer fConta Bin-Container Tumbler Blender ManufacturerDouble Cone BlenderDouble Cone Blender Manufacturer in MumbaiManufacturer of Double Cone BlenderDouble Cone Blender Manufacturer from MumbaiDouble Cone Blender ManufacturerOctagonal BlenderOctagonal Blender Manufacturer in MumbaiManufacturer of Octagonal BlenderOctagonal Blender Manufacturer from MumbaiOctagonal Blender ManufacturerSigma Mixer Kneader and ExtruderSigma Mixer Kneader and Extruder Manufacturer in MManufacturer of Sigma Mixer Kneader and ExtruderSigma Mixer Kneader and Extruder Manufacturer fromSigma Mixer Kneader and Extruder ManufacturerPaddle Mixer BlenderPaddle Mixer Blender Manufacturer in MumbaiManufacturer of Paddle Mixer BlenderrPaddle Mixer Blender Manufacturer from MumbaiPaddle Mixer Blender ManufacturerRibbon Mixer BlenderRibbon Mixer Blender Manufacturer in MumbaiManufacturer of Ribbon Mixer BlenderRibbon Mixer Blender Manufacturer from MumbaiRibbon Mixer Blender ManufacturerHigh Shear Mixer GranulatorHigh Shear Mixer Granulator Manufacturer in MumbaiManufacturer of High Shear Mixer GranulatorHigh Shear Mixer Granulator Manufacturer from MumbHigh Shear Mixer Granulator Manufacturer
A high-shear granulator consists of a cylindrical or conical mixing bowl, a three-blades a chopper, an auxiliary chopper, a motor to drive the blades and a discharge pot. By either circulating hot or cool liquid or steam through the jacket, the mixing bowl is jacketed for heating or cooling the contents of the bowl as the case may be. The high-shear wet granulation process using high-shear granulator can be divided into 5 stages and they included :-* Internal and External surfaces of mixing Bowl, Mixing bowl Cover, Impeller, Granulator, and discharge chute constructed in SS 304/316L* Numatic Operated Lid Lifting* Parts easy to dismantle, clean and re-assemble* Pneumatics pre-tubed* Gaskets of Teflon / Silicon* Bowl surface finish of 0.3RA (Inside / Outside)* ATEX Complaint option availble* Customized capacities available* Capacity 5 Liter to 750 Liter
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High-Shear Mixer Granula
Ribbon Mixers are a specific type of powder blenders that consist of 2 parts mounted on a central shaft. The mixing often consists of inner and outer helical ribbons that are designed to move material both inwards and outwards. Ribbon blenders get there name from the ribbon agitator that makes up part of their design. A U-Shaped horizontal trough makes up the rest of the structure of a ribbon blender. The ribbon agitator within the blenders is made up of a set of inner and outer helical blades.* Blending of a large number of dry solids.* Drying of powdered mateirlas suitable for wet phase mixing.* Mixing of drugs, cosmetics, and various chemicals.* Dry blending of capsule ingredients.* Lubrications of dry granules and pellets in large quantities.* Coating of solid particles with liquids to produce a suitable formulation.* Capacity - 10Kg to 5000Kg
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Ribbon Mixer Blender
Paddle type Mixer or Paddle Blender ensure mixing of powder with liquid substances homogeneously. Also known as Maxx Mixer Machine, it is widely uses in mixing pharmaceutical tablet granulation powder. Apart from it also uses for food ingredients mixing, chemical powder mixing and cosmetic paste mixing operations. Machine having two variants which included single shaft paddle mixer and double shaft paddle mixer. Suppose if you are looking for mixer that can use for mixing dry and wet materials, then paddle shaft agitator is best choice to go for. Agitator uses for blending liquids and sludges with dry solids.* Fast, even liquid addition and coating by spraying system* Available in capacity 50 kg to 4000 kg Model* Minimal heat generated due to internal friction & High particle movement.* Paddle agitator for center discharge.* Inner & Outer paddles on the triple action multi-zone rotor.* High speed stirrer up to 60 RPM.
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Paddle Mixer Blender
The sigma mixer extruder contains a set of kneading blades and one or two extrusion screws that are contra-rotating. In a w-shaped trough, the blades are positioned on a horizontal axis. One or two extrusion screws are below the blades in a separate cavity.The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a separate cavity is the discharge screw.* Low mixing time approx, 15% less time* Eliminates the manual task of scraping out sticky/tacky materials.* Eliminates operator exposure to materials of elevated temperatures or of a toxic nature, thereby improving plant safety.* Speed variation of the extrusion screw allows adjustment of the product flow, depending on the viscosity.* Sigma Capacity - 10 Liter to 2500 Liter
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Sigma Mixer Kneader and
The name
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Octagonal Blender
Mixing is one of the most common pharmaceutical operations. It is difficult to find a pharmaceutical product in which mixing is not done at one stage or the other during its manufacturing. Double Cone Blender is one of the commonly used equipment for mixing ingredients. Widely used in the pharmaceutical and cosmetic industry, Double cone blender versions are used for mixing of fragile homogenous particles of dry powdered and granules of different sizes and forms. The cone form of the Version enables uniform combination with automated ejection with higher efficiency and a stainless steel body.* The Double Cone Blender design is most ofter used for the intimate dry blending of free flowing solids.* The Solids being blended in thses units can vary in bluk density and in the percentages of the total mixture.* Material being blended are constantly being intermixed as the Double Cone Rotates.* Capacity - 25 Liter to 2500 Liter
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Double Cone Blender
Container Tumbler Blender is a single step dust-free transfer system to intermix the powders in a homogeneous form in the production of tablets and capsules in formulation plants. With better mixing property and an IBC Bin advantage, it can be inclined at an angle of 15 degrees to 20-degree angles, giving an easy uplift for easy rotation of the blender.* Interchangeable different capacity IBC Bin can be used on same machine use for mixing.* This is a closed and contained system where by a single step transfer material from container of the conta blender is transferred to the tablet press hopper.* In granulation room the dry granules enter to the container for blending through a dust free connection and the same container is loaded over to the blender for blending.* Totally dust free * Also another advantage is adaptability of this system to handle more than one size of bunkers or containers so processing of different sizes of production batches in single equipment.* Capacity - 50 Liter to 2000 Liter
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Conta Bin-Container Tumb
A Continuous mixer is a large piece of industrial equipment used to blend different ingredients together. It may be used in a variety of different industries, including food production, chemical manufacturing, pharmaceutical testing and manufacturing and plastic/composite production. A mixer (as of asphalt) into which the ingredients of the mix are introduced continuously are mixed as they pass through the mixer, and are then discharge in a continuous operation, opposed to batch mixer.* Lower size of the mixing vessel for a same production level* Less segregation risk due to the absence of handling operations, such as filling and emptying* Lower running costs.* Better definition of mixture homogeneity, at the outlet of the apparatus.* Capacity - 25 Kg to 2000 Kg.
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Continuous Mixer
One of the most Equipments in this category, V cone blender adjuster or twin shell adjuster comes with two hallow cylindrical shells wielded at an Engle of 75 degree of 90 degree. The equipment is mostly used when there is a need of precise formulation of powder and granules mixing & lubricating. The containers having the
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'V' Shape Blender
The mass mixer is designed for uniformly mixing of dry and wet material and specially suitable for powder of pharmaceutical, food, herbals, Agro, chemicals & chemicals. The mass mixer consist of a rigid fabricated structure motor, gear box, mixing drum, stirrer and tilting device, specially designed self adjusting sealing arrangement of unique design is provided to ensure that no black particle enters into the mixing drum, the material under mixing process can be monitoring through acrylic dust cover and its control dusting and contaminations. The tilting device is provided to make easy the unloading of the material and easy cleaning of the mixing drum.* Availbale in working capacity of 5 Liters - 1000 Liters* Avaible in all grades of stainless steel, carbon steel and special alloy steels.* Stainless steel surfaces are polished to desired stanadard. All enterior non-stainless surfaces are painted with enamel paint.* Paddle agitator for center discharge.* Blender is mounted on supports providing adequate discharge clearance.
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Mass Mixer
Planetary mixers are an ideal mixer for the products of different viscosities, densities, shapes & proportions. The major uses includes the production of latexes, dispersion & micro dispersion of chemicals, explosive & agricultural pesticide formulations. It is suitable for mixing / blending powders as well as through mixing of ointments, creams, lotions, toothpaste, resins, slurries, ceramics, colors, pigment, rubber & other compounds.* Provision to mix products under vacuum for de-aeration purpose.* Top drive & agitator assembly can be lifted & lowered by motorized as well as hydraulic systems.* Teflon scrapers are provided to avoid localized heating or cooling & ensure uniform mixing.* A smaller version of planetary mixer is provided with a manual lifting arrangement for the bowl instead of top drive & agitator assembly.* Capacity - Capacity - 3 Liter to 2500 Liter
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Planetary Mixers
The conical mixer can be equipped with a high speed rotor for liquid addition or de-lumping product. Rotating up to 20m/s, this rotor creates vortex effect and injects the liquid through the paddles directly in the product resulting in an excellent dispersion or coating. By spraying the liquid in the mass itself in a vortex, we avoid over-moistening or particles and risk of sticking phenomena on the vessels. This intensifier can replace several lump breakers.* Gentle mixing of free flowing and segregative powders, pastes and liquids.* Addition of liquids of powders by means of spray nozzle or intensifier.* Intensive dispersion of liquids and solids by means of the intensifier.* Granulation by moisture addition.* Heating and cooling* Drying by means of heat input in combination with vacuum and possible liquid recovery.* Capacity - Capacity 50Kg to 1000Kg.
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Conical Screw Mixer
Fluidized bed dryer (also called fluid bed dryer) is a kind of equipment used extensively in the pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules. The equipment works on a principle of fluidization of the feed material. A continuous fluid-bed system is a machine is which a continuous flow of
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Fluid Bed Dryer - FBD (c
Chemicals and pharmaceuticals are two industries where tray dryers are used. Tray dryer are well suited to drying sticky material, granular mass or crystallized materials, precipitates, and pastes. Agricultural drying has been made possible with its simple design and capacity to dry large quantities of products. Tray Drying refers to dehydrating small pieces of produce by exposing them to a source of hot dry air or to the sun until dry enough to store at ambient temperature with minimal spoilage.* Capacity - 6 tray to 192 tray* Fan & Motr - According to models doors are provided with smooth moving hinges, latch catch & sealing gaskets. Well balanced large propeller type fan (S) fitted inside the chamber with suitable shaft & dual bearing with electric motor (S) drive.* Heaters -
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Tray Dryer (cGMP Model)
Roto Cone Vacuum Dryer is suitable for drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. It is very economical by total solvent recovery. The roto cone vacuum dryer is equipment used in drying or products that are damaged by high temperature and materials having special characteristics such a easily oxidized, strong irritants, poisonous dust and volatile components. The machine is also designed to release a product that is completely powdered and lump free.* Drying time reduces and eliminates need of re-drying of lumps* N@ pulse jet dust filter provided for better operational efficiency of products.* Discharge valve with Quick openable for direct packing of dry products into bags or drums.* Best suitable to process crystalline or amorhous powders which prone for lumps.* cGMP construction with safety railing to avoid personnel injury. Available from 100 liter to 5000 Liter gross capacity.
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Rotocone Vacuum Dryer- (
The Paddle Vacuum Mixer Dryer is Suitable for mixing and drying the material which can not operate at low Temperature easily oxidized, poisonous in nature. It operates at low Temperature efficiently under vacuum. It is used for raw materials drying and mixing powder or granules of Pharmaceutical Materials, Crystalline, Insecticides, Pesticides, and Food Industry and heat sensitive products.* Continuous rotation of ribbon blade, material will make continuous movement motion in the container and reach to uniform mixing and drying at low temperature.* Dust free Operation.* High Vacuum Operation* Fast and Uniform homogeneous mixing & draying at low temperature.* Solvent Recovery* Continues vacuum maintain during process.* Very low value of final moisture even at low drying temperatures.* Peddle mixer capacity - 100 liter - 1000 liter.
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Paddle Vacuum Mixer Drye
The vacuum shelf dryer is basically a tray dryer working under vacuum conditions. Its use vacuum to pump air and humidity out from the closed heat chamber due to vacuum making the chamber on the vacuum state thus increased drying rate greatly and saved energy. The boiling point of the material to be brought down for drying and the entire system is in closed loops so, no contamination occurs. The evaporation's evolved during the drying process is cooled down through a connected condenser and collected in receiver.* Vacuumize shelves drying on low temparature system for high toxic. Hygroscopic & heat sensitive materials.* Vacuumize closed system can be with condenser, Receiver for solvent recovery.* Very low value of final moisture even at low drying temperatures.* Safety Features :- Vacuum relief valve, Safety pressure relief valve, Temperature Controller & Overload protection.* Option for heating media can be steam / hot water / hot thermic fluid.* Capacity - 6 trays to 96 trays.
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Vacuum Shelf Tray Dryer
Agitated vacuum drying is an efficient method for removing volatile components from plastics, ceramics, metals, specially chemicals and other products. Due to the reduced pressure within the dryer, the liquid's boiling point is lower than in atmospheric conditions and drying can proceed at lower temperature. The entire drying chamber is well machined to bring about a avoiding localized overheating. The leak-proof front opening door ensures easy cleaning of the entire chambers.* Capacity - 5 Liters to 5000 Liters chamber volume.* The top-loading and bottom unloading facility provides for easy charging and discharging of the material.* The cyclonic trap prevents the fine dust of the dry material from flying into the vapor condeser.* The Condenser and the condensate collection tank prevent the vapors from entering the vacuum pump.
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Agitated Vacuum Dryer (c
Agitated Nutsche Filter / Dryer (ANFD) technology is particularly suited to meet the stringent requirements of the pharmaceutical and fine chemicals industry for solids washing separation & Drying, in the most challenging process conditions. Agitated Filters and dryers, combined filter-dryers are designed to remove the residual liquids phase from the cake by performing the filtering and drying operations in the same vessel. Agitator Filters are suitable for filtration of liquids with a high solid content. The liquid is separated mechanically using a permeable layer/filter medium under vacuum or pressure.* A special height-adjustable agitator design improvises the degree of filtration.* Effectiveness and Enables the mechanical discharge of the solid.* It can effectively perform the separation of solid matter from a liquid under pressure* Or Vacuum, in a closed system* A special height-adjustable agitator design improvises the degree of filtration effectiveness and enables the mechanical discharge of the solid.
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Agitated Nutsche Filter
Umbrella Infrared Dryer its kinds for the open / outdoor heating / drying application, the main advantages of the Umbrella type Infrared dryer is its Umbrella structure which enables the Infrared waves to direct on the material under the process. The Umbrella is designed with such material that it should not absorb the Infrared waves emitted by the Infrared emitter place under the Umbrella Structure.* Highly efficient in converting electrical energy into heat for electrical IR.* Greater rate of heat transfer.* Compact in Size.* Heats only the object without heating the environment.* Easy to zone for uniform heating of the product.* Faster responses to changing process conditions.* Umbrella of the Infrared Umbrella Dryer works as direct to the Infrared waves.
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Infrared Dryer (IR Dryer
Cone milling is one of the most common methods of milling in the pharmaceutical, food, chemical and associated industries. They are typically used for size Reducation and deagglomeration or depumping or powders & granules. Generally used for reducing material to a particle size as low as 180um, (80 mesh) a cone mill produce's less dust & heat than alternative forms of milling. The gentle grinding action & quick discharge of correctly sized particles ensure tight particle size distribution (PSDs) are achieved.
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Cone Mill
Multi Mill is self contained portable unit useful for high speed granulating, pulverizing, mixing, shredding and chopping of wide range of wet and dry materials without special attachments. Desired output of product depends on wide range of model selection which varies through direct driven, belt driven, perforated screen size and motor HP. Multi Mill is widely used in pharmaceutical industries, food industries, R&D purpose, pharmacy colleges for education purpose etc...
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Multi Mill
Vibro Sifter is a revolving vibrational sifting system designed to provide sorting, scale and scoring procedure for all applications in the medicinal, chemical, food and cement industries. And so, when you need separating, scalping and grading during processing, then this is the total equipment you require, Pharmaceutical Vibro Sifter is used to separate mass composition of solids, liquid from solid and grading the material as per particles size. It is a type of pharmaceutical machine used for separation of pharmaceutical solids or liquids. A Vibro sifter machine consists of a screen / mesh placed on the base plate.
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Ultrasonic Vibro Shifter
The electronic ultrasonic generator is a power supply. It transforms AC electrical energy from a power source such as a wall outlet, to electrical energy appropriate for energizing a transducer at an ultrasonic frequency. In other words, the ultrasonic generator sends high-voltage electrical pulses to the transducer. The method to detect the transducer frequency is simply to use impedance analyzer. If you do not have the impedance Analyzer (expensive device), use function generator and remove the transducer connection.
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Ultrasonic Generator
Comminuting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc. Communiting mill is used for the down sizing, milling, pulverization and dispersion of wet and dry products in pharmaceutical, chemical, food, cosmetics, fertilizers industry etc. The product is poured from the top through in feed hopper and material falls on the rotor blades beater assembly for milling or pulverization. Due to the knife edges mounted on rotor, the downsizing of particle takes place and through sieve material gets pushed outward from the bottom opening.* Fitted on castor wheels for easy mobility.* Wide range of sieve of perforated and wire-mesh.* Easy and simple to change knife to impact forword vice-versa by reversible chamber.* Dynamic balanced beater assembly bearings are in a separate pillow block at outside chamber.* High speed milling, granulating, pulverizing, mixing & size Reducation of wet & dry material.
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Communiting Mill (cGMP M
Oscillating granulator is used for gentle homogenization, size Reducation, grading and sieving of dry, sensitive powders and granules in pharmaceutical, chemical and food industries. Oscillating granulator has one rotor with fie edges, which oscillate on horizontal axis at about 180 per minutes. There is one half round sieve mounted at the bottom of the rotor. Product is charged from the top through in feed hopper and material falls on the rotor lades.* Uniformly granulation & fewer fines of wet material and dry materials* Rotor move oscillating motion with 180 stroke per minute.* Easy to operate: move, clean, convenient.* An Inline granulation & user friendly* Zero dusting & maintenance free.* Flame proof motor and Push Button Station.* Inline granulation with Roll compactor & Tipper with FBD Bowl.* Limit switch at charging hopper & over load relay protection.
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Oscillating Granulator (
A tablet press or a pill press machine is a mechanical device that is used to manufacture tablets by compressing the powder. The tablets, hence produced, are of uniform size & weight. These machines have the competency to manufacturer a variety of tablets for multiple industries, ranging from pharmaceuticals and nutraceuticals to industrial pellets and cosmetics.The single rotary tablet press machine is a highly compatible machine and is extensively used in industries like-pharmaceutical, food, etc. It is designed for small batch production. The hopper capacity of the machine is 4 Liters and the number of stations varies from 9 to 23. Main pressure and pre-pressure of single rotary tablet press machine can be altered. Both values depend on the size of the compress and the filling depth. They also depend on the physical specification of the material that is used for compression.
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Single Rotary Tablet Pre
The double-sided rotary tablet press machine is designed to facilitate this process. A double rotary tableting machine is used to produce definite and simple tablets from powdered material. It is a very much widely used machine in various sectors like Pharmaceutical, Herbal medicine producing industry, Ceramics, and other industries that are related to this industry. A double rotary tableting machine is designed to work efficiently, the machine compresses the tablets with maximum cleanliness and accessibility. Therefore this simplifies the maintenance of the Rotary compression machine. Any machine operator can easily operate the Double rotary tableting machine. There is no much hassle in its operations.
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Double Rotary Tableting
Suitable for Visual Inspection of Tablets from both the sides Design is cGMP - All Product contact parts AISI 316 & non-contact parts AISI 304 <<The output always depends upon tablet size and operator skill <<Easily movable and easy to dismantle for cleaning <<The belt is driven by 0.5 HP AC motor controlled through AC Variable Frequency Drive <<Tablet Inspection is suitable for visual inspection of tablets from both sides. An electronic regular can regulate the speed of feeding of the tablet. The tablets are inspected on one side and automatically get reversed and travel on a lower belt for inspection on the tablet's other side. The rejected tablets are removed by hand and passed tablets are routed to a container through a magnetic chute to hold any foreign/steel particulate. Inspection Belt Units are specially designed with Stainless Steel grade 304 and are equipped with Food Grade PVC endless belt.
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Tablet Inspection Belt
Pharmaceutical metal detector systems facilitate quality control by monitoring for the presence of ferrous and other metallic contaminants in granulated or powder-form dosage forms. Metal detectors are used in food and pharmaceutical industries to detect Metals contamination in products or packets. The metal contamination may occur in food and pharmaceutical products due the presence of metallic pieces or components (vis., fasteners, pins, buds, eroded or corroded metallic parts etc.)* Very high throughput rate.* Superior Detection Capability.* Self-Calibration.* Maximum Configurability.* IQ/OQ documentation package included.* Modern, Rugged User-Friendly interface.* The principle of transmitting a magnetic field and analyzing a return signal form the target and environment.
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Tablet Capsule Metal Det
Nikul Pharma Fluid Bed Processing involves drying, cooling, agglomeration, granulation and pellets coating of particulate material's its ideal for heat sensitive and non heat sensitive products in pharmaceuticals, Biotech, Nutraceuticals, Chemicals, Foods, Dairy, Confectionery, Agrochemicals, Herbals & Detergents industries :-* Available model 2 Liter to 1200 Liter Working capacity* Single pot technology for mixing, granulating, drying & pellets coating.* Easy mechanism to change from process of granulation to coating.* Wruster Coater-Bottom Spraying system for pellets and Granules coating.* Top spraying system for Granulation* Sophisticated PLC Controls with HMI Touch Screen* Precise flow rate spray system with atomized spray gun and peristatic pump.
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Fluidize Bed Granulation
Nikul Pharma Integrated granulation lines as per current Good Manufacturing Practices requirements that product is fully contained during processing to protect operated and environment. Also improved productivity through closed material transfer, automation, increased yields and efficient cleaning procedures.* An integrated granulation line for solid dosages available from 2 Liter to 1200 Liter working capacity.* Closed process technology for grading, mixing, granulating drying, milling, blending & tableting.* Reduced need of cGMP space.* Reduced amount of transfer operations.* Reduced need of operation and operation cost.* Higher yiedl* Better containment for highly potent materials.* Material transfer by vacuum transfer system* Sophisticated PLC Controls with HMI Touch Screen.
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Integrated Wet Granulati
Fluidized bed dryer (also called fluid bed dryer) is a kind of equipment used extensively in the pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules. The equipment works on principle of fluidization of the feed materials. A Continuous fluid-bed system is a machine in which a continuous flow of
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Automatic Tablet Coatin
Conventional coating machine are used to sugar coat tablets, pellets, pills, candy etc. In for a variety of industries such as pharmaceutical, Confectionery, Foods and others. They are also used for rolling and heating beans and edible nuts or seeds.* Available model 12
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Conventional Coating Pan
The Tippler-ifting and tipping device is a hydraulic device which is having an arm used for lifting and turning FBD bowl by 180. Thus it is used to unload bowl of fluid bed dryer trough milling to IBC Bin. The IPC Bin loader is used for transferring and discharging the material dust free and without human touch in pharmaceutical industries for Load powder in to HSMG, tablet press, blender & blister pack.The IPC Bin is use for handles, stores, transfers and mixes the material dust free and without human touch in pharmaceutical, foods & chemicals.The Pneumatic / Vacuum transfer system is unique dry material transfer system for dust free and avoid to human touch.
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Material Conveying Syste
Nikul Pharma Equipment has been designed & manufacturing fully automatic Oral Liquid Syrup Manufacturing Plant consisting of sugar Loading system, Sugar Melting Vessels, Basket Filter & Transfer Pump, Syrup Manufacturing Vessels, Inline Homogenizer, Zero Hold Up Filter press, Storage Tank with Stirrer, Interconnecting pipeline, Transfer pumps, Integrated automatic control panel & working platform. Available Capacity is 500 Liter to 5000 Liter per batch size.
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Oral Liquid Syrup Manufa
Nikul Pharma Equipment has been designed & manufacturing preparation vessels, Reactor and Storage tank and has consolidated a process as customer needs.* Design compliance with cGMP* Capacity up to 25000 Liter with vertical & Horizontal Design* Atmospheric, Vaccum or Pressure Operation.* Plain, Jacket for heating & cooling.* Mechanicals or Electro polishing of internal surface.* Integrated cleaning in place-CIP & Sterilizing in place -SIP as an Option* Validation protocols & Instrumentation celebration.
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Preparation Vessels, Sto
Nikul Pharma Equipment has been designed & manufacturing different type of Inline Homogenizer, Dispohomo Reactor, Agitator, Stirrer & Colloid Mill and has consolidated process as customer needs,* Design compliance with cGMP* Capacity up to 5000 Liter
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Inline Homogenizer/ Disp
Multi-Column Distillation plant is based on FINN-AQUA design. It controls of specially designed columns that make optimum use of interstage heat exchange (Multi-effect distillation method) to produce pure pyrogen-free sterile distilled water for injectable as per IP/BP specification.* Design is cGMP - All contact parts AISI 316 & no-contact parts AISI 304.* Capacities avaliable from 50 lts to 2500 lts* Electro polished from inside & outside* PLC based system for automated operation.
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Multicolumn Distillation
Dry heat sterilization is accomplished by the conduction of heat. Heat is absorbed outside surface of the device and is transferred through the entire device till the target temperature is attained. Dry heat kills microorganism by oxidizing molecules.* Design is cGMP - All Contact parts AISI 316 & non - contact parts AISI 304.* The sterilizer is supplied with pressure module with HEPA Filter.* Temperature range of 160*C - 180*C to 250*C / 270*C.* The doors are provided with vertical latch arrangement for proper locking.
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Dry Heat Sterilizer
Pressure vessels are used to transfer the product to the membrane filter under Nitrogen pressure, While sterile filling vessels are used to collect the filtered sterile solution. They Work as holding vessels in the product filling room. They Consist of a Type 316 L Stainless steel.* Design is cGMP-All Contact parts AISI 316 & non-contact parts AISI 304.* Available capacities from 50 liters to 200 liters* Electro polished from inside and outside.
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Pressure & Filling Vesse
As per cGMP requirements it is recommended to use Pure Steam in place of filtered plant steam. This steam is used for all in-situ sterilization of vessels. Piping Distribution systems, Autoclaves, and for humidification of sterile rooms. This will prevent contamination by particulate matter, organics and biological loads like Pyrogen, which is unavoidable in the case of plant (black) steam.* Design is cGMP - All contact parts AISI 316 & non-contact parts AISI 304.* Available capacities from 100 Kg to 500 kg / hr* Reduces scale effects.* No Circulation pumps or spray nozzles required.* PLC based Controls.
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Pure Steam Generator
Nikul Pharma Equipment has been designed & manufacturing fully automatic semi solid manufacturing plants are ideal tools for the pharmaceutical & cosmetic industries for the production of ointment, Cream, lotion, gel ,toothpaste and emulsion & homogenization, Available model 60 liter to 5000 liter working capacity.The fully automatic and semi automatic ointment, Cream, Tooth paste, Gel Shampoo manufacturing plant consisting of :-* Pre determined water phase vessels* Interconnecting pipeline* Pre determined oil, wax and petroleum jelly phase vessel* Vacuum Homogenizer mixer vessels* Transfer pumps (Bump Pumps, Lobe Pump & metering pumps).
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Ointment/Cream/Paste Gel
Tube filling and sealing machine designed for untouched and single machine process. Tube filling machines are manufactured in order to fill ointments, toothpaste and other material in a plastics tube, The tube filters are reliable and accurate filler system that offers clean filling of the tube a optimum speed. The role of tube filler is to measure the parameters for quality filling of tubes.* Design is cGMP - All product contact pris AISI 316 & non-contact paris AISI 304.* Capacities from 35,60,120 tubes per / min* Specially designed no tube no fill mechanism* Extremely accurate filling volume at each pump setting.* Tube changeover from one tube size to another.
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Tube Filling and Sealing
Machines employed for filling of liquids or powders into bottles are called bottle filling machines. The bottle filling machines are the important machines tools for the packaging process in various industries like pharmaceutical, chemical, agriculture, food etc.As the bottles are released into the filling area, a sensor sees the bottles and will automatically begin the filling process by actuating the filling machines, The auto-fill provides a variable fill time settling that can adjusted to provide the amount of time for your filling machine to fill your bottles.* This machine is used to package syrup, milk, water, glycerin, juice wine liquor, and shampoo, lotions, liquids soaps, lubricant oil, motor oil, essential oils, cleaning chemicals and cooking oils also use this filling technology.
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Liquid Filling Machine
Reaction vessels are the heart of a chemical plant where the chemical changing of reactions take place which include condensation, polymerization, etherization hydrolysis, hydration, reeducation, oxidation, hydrogenation etc. at a pressure (up to 30 kgs/cm2) and at temperature ranging - 20*C to + 250*C.* In industry reaction essels are made of unreactive metal alloys with a high melting point such a stainless steel.* In a lobaratory most reaction vessels are made of glass or ceramic since they are inreactive so do not interfere with the reaction taking place and have a high meltiing point so they are not damaged during an exothermic chemical reaction.* In industru reaction vessels are made of unreactive metals.* In a laboratory most reaction vessels are made of glass or ceramic since they are inreactive so do not interfere with the reaction taking place.
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Reaction Vessel
Agitated nutsche filter dryers (ANFD) are a mainstay in fine chemical and pharmaceutical manufacturing. They are multipurpose pieces of specialist equipment with a wide range of industrial applications, but they are primarily used for active pharmaceutical ingredient (API) Filtration following crystallization. The minimum hold up of filtrate in the equipment. Reduced workforce & no manual handling of the product. The agitator moves clockwise, anticlockwise, up and down. This ensures thorough washing and re-slurring of the cake. Toxic and hazardous material can be processed. Product purity maintained. Blending of product possible before discharging. The product can be washed thoroughly and economically with solvents.Complete automation with PLC is avaiblae.* Capacity - 10Ltd to 5000 Ltr* Vacuum or pressure filtration possible* The inert gas atmosphere can be maintained* Minimal contamination of the cake* Very high solvent recovery.
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Agitated Nutsche Filter
Centrifuges refers to a device that uses its centrifugal forces and separates all the components present in a fluid by spinning that particular fluid at a high speed inside the container as this separates the fluids of various densities from its solid form. It generally works by creating a denser particle and substances that can move towards the Centre in a rotational form. Also, the object which is less dense can be moved and thereby displaced to the Centre of the machines. In size 24
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Centrifuge
The Zero Hold Up Filter press is used for achieving clear filtration quality for high-value liquids. The press has the cake filter aid solids enclosed which is conveniently allows the filtration of toxic, hazardous and explosive liquid Sparkler Filter Press is a filtration machine used to filter liquid in pharmaceutical, chemical, beverage and other industries. Filter Press works on the principle of pressure feeding. Sparkler Filter Press is considered the most efficient filtration machine due to its significant properties.* Design is cGMP - All contact parts AISI 316 & non-contact parts AISI 304.* Complete Filtration process without hold up of unfiltred liquid.* Gives crystal filtration by filtering particles up to 1 micron size.* Flame proof motors and electricals available.
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Zero Hold Up Filter Pres
A filter Housing is a casting around filter cartridges or bags or basket. Filter Housings are available in different sizes and styles. The design of filter Housing is dependent on the following factors Flow Rate, Operating Pressure.
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Multiple Cartridge Filte

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